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Design·July 10, 2025

Electrical System Architecture

Documenting our power distribution, custom PCB stack, and sensor integration approach for the 2025-2026 vehicle.

Block diagram of the electrical system architecture

Electrical system block diagram

Power System

Our vehicle runs on a 14.8V 4S LiPo battery pack providing approximately 2 hours of operation. Power distribution is handled through a custom PCB with individual fused circuits for each subsystem.

Custom power distribution PCB layout in KiCad

Power distribution board — KiCad layout

Custom PCBs

We designed three custom PCBs this year:

  1. Power Distribution Board — Main power routing with voltage monitoring
  2. Sensor Hub — Aggregates data from IMU, depth sensor, and hydrophones
  3. Thruster Controller — ESC signals and current monitoring for 8 thrusters

Assembled sensor hub PCB with IMU and pressure sensor

Sensor hub PCB assembled and tested

Sensor Suite

  • IMU (9-axis) for orientation
  • Pressure sensor for depth
  • 2x cameras (forward + downward)
  • Hydrophone array for acoustic pinger localization

Communication

All subsystems communicate via ROS 2 topics over Ethernet. A tether connection is used during testing for real-time monitoring and debugging.